High-Speed Machining of T20 Torx Screw heads

High-Speed Machining of Torx Screw Heads with CoolSpeed® mini


Application: Pilot drilling with a 2.8 mm drill and pocketing with a 0.6 mm (0.0236“) endmill on Torx Screw Heads
Machining: Pocketing

 

Machining time per part:
- CoolSpeed® mini: 1:22 minutes
- Swiss Type: 5:30 minutes

 

Total machining time for 30,000 parts:
- CoolSpeed® mini: 683 hours
- Swiss Type: 2,750 hours

 

Total time Savings: 2,067 hours!

 

Company: Area 419
Machine: DMG Mori NLX2500
CoolSpeed® mini: CM-CE-R016-046-4-A 
rpm: 35,000
Driven by: coolant
Coolant Pressure: 17 bar 
Size of work piece: 0.155” 
Material: 303-SS 
Hardness: 19 HRC (96 HRB)

 

Testimonial: Marcus Burciaga (Area 419)
“CoolSpeed has allowed us to make small Torx head parts which would normally be ran on a Swiss Type machine, on our DMG NLX2500 turning center. We were able to cut over 4 Minutes of machine time off EACH part using CoolSpeed. It has literally paid for itself within a week. Being able to spin the micro tool at the required 35,000 rpm vs. the max of the machine at 10,000 rpm has been a huge benefit to our operations.”

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