58% faster operation with CoolSpeed® MAX compared to a Machine Spindle
Application: Demo work piece
Machining: pocket milling, slot milling
Total machining time:
- CoolSpeed® MAX: 5:32 minutes
- Machine Spindle: 13:15 minutes
Total time saving: 58%
Machine: Hermle C32
CoolSpeed® MAX: CX-CE-F020-109-FL-SB-A
rpm: 28,000
Driven by: coolant
Coolant Pressure: 798 psi (55 bar)
Size of work piece: 80 mm (depth) x 100 mm (width) x 30 mm (height)
Material: SAE1045
Hardness: 220 HB
Cutting Tool: Gühring RF 100 U 3732 3.000
3 times faster with CoolSpeed® Flex than previous process on 40,000 parts per year
Application: Milling small grooves using a 3 mm ball end mill on a mold part
Machining: Engraving
Time Savings: 3 times faster!
Company: Benmar Fabrication
Machine: Takamaz XW-130
CoolSpeed® Flex: CM-CE-F075-037-FL-A
rpm: 42,000
Driven by: coolant
Coolant Pressure: 240 psi
Size of work piece: 50 mm x 50 mm (2” x 2”)
Material: Die Steel
High-Speed Machining of Torx Screw Heads with CoolSpeed® mini
Application: Pilot drilling with a 2.8 mm drill and pocketing with a 0.6 mm (0.0236“) endmill on Torx Screw Heads
Machining: Pocketing
Machining time per part:
- CoolSpeed® mini: 1:15 minutes
- Machine Spindle: 5:30 minutes
Total machining time for 3,750 parts:
- CoolSpeed® mini: 78 hours
- Machine Spindle: 344 hours
Total time Savings: 266 hours saved per tool!
Company: Area 419
Machine: DMG Mori NLX2500
CoolSpeed® mini: CM-CE-R016-046-4-A
rpm: 35,000
Driven by: coolant
Coolant Pressure: 260 psi
Size of work piece: 0.155”
Material: 303-SS
Hardness: 19 HRC (96 HRB)
Testimonial: Marcus Burciaga (Area 419)
“CoolSpeed has allowed us to make small Torx head parts which would normally be ran on a Swiss Type machine, on our DMG NLX2500 turning center. We were able to cut over 4 Minutes of machine time off EACH part using CoolSpeed. It has literally paid for itself within a week. Being able to spin the micro tool at the required 35,000 rpm vs. the max of the machine at 10,000 rpm has been a huge benefit to our operations.”
Micro Machining with Cool CoolSpeed® MAX und CoolSpeed® Flex
Application: Demo work piece
Machine: brother S700Xd1 Compact Machining Center
Driven by: coolant
Coolant Pressure: 69 bar (1,000 psi)
Size of workpiece: 127 mm x 127 mm
Material: 6061 Aluminium
A:
CoolSpeed® MAX
Machining: pocket milling
Tool: endmill, 2 mm
rpm: 45,000
Feed: 150 ipm
B:
CoolSpeed® MAX
Machining: circular channels
Tool: Ball nose endmill, 3 mm
rpm: 45,000
Feed: 500 ipm
C:
CoolSpeed® Flex
Machining: drilling
Tool: pilot drill 0,0079”
rpm: 45,000
Feed: 2.5 ipm
87% faster operation with CoolSpeed® mini compared to a Machine Spindle
Application: Demo work piece
Machining: pocket milling, slot milling, drilling and engraving
Total machining time:
- CoolSpeed® mini: 2 minutes
- Machine Spindle: 15:45 minutes
Total time saving: 87%
Machine: Hermle C32
CoolSpeed® mini: CM-CE-F025-010-4-A
rpm: 60,000
Driven by: coolant
Coolant Pressure: 580 psi (40 bar)
Size of work piece: 38 mm x 38 mm x 10 mm
Material: SAE4140
Milling 86% faster with CoolSpeed® than with standard Driven Tool Holders Application: Part for electronics assembly
Maschining: milling
Total machining time:
- CoolSpeed® mini: 2 minutes
- Standard driven tool holders: 15 minutes
86% Faster!
Machine: Citizen Cincom L32
CoolSpeed® mini: CM-CE-R016-046-4-A
rpm: 55,000
Driven by: coolant
Coolant Pressure: 319 psi (22 bar)
Size of work piece: 26 mm x 5 mm
Material: 6061 T6 Aluminium
Engraving letters with CoolSpeed®
Application: Demo work piece for complete part machining
Machining: engraving
Machining time CoolSpeed® mini: 11 seconds
Machine: Okuma LB3000 EXII
CoolSpeed® mini: CM-CE-F016-046-4-A
rpm: 50,000
Driven by: coolant
Coolant Pressure: 230 psi (16 bar)
Outer diameter of work piece: 69 mm
Material: AISI 1018
Hardness: 126 HB (71 HRB)
11 Seconds!
Drilling holes dia. 0.0189“ on a turning center fast and efficient with high-speed Application: High-speed drilling of 12 holes diameter 0.0189“ and depth 0.300“ with a right angle CoolSpeed® mini spindle mounted in a boring bar holder
Machining: drilling
Machining time CoolSpeed® mini: 80 seconds
Machine: Doosan Lynx 2100LSY
CoolSpeed® mini: CM-CI-R016-016-4-A
rpm: 75,000
Driven by: cutting oil
Coolant Pressure: 870 psi (60 bar)
Size of work piece: Approx. 1” diameter x ¾”
Material: Copper
Hardness: 51 HRB
80 Seconds!
